Biological Test Chip Laminating Automation

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Equipment informationEquipment specifications
Suitable productMedical inspection chip
Material of productPlastic
IndustryMedical
Function of equipmentLamination, Quality check, Packaging
Type of equipmentFully auto
Description

The automation line laminates film on both sides of medical inspection chips (for lab test), vision system inspection and packaging with gel pack and aluminium foil bag.

Work flow:

1. Automatic or manual loading of chip

2. Automatic positioning to latex laminating station

3. Latex uncoil, tension control, laminating and cutting

4. Film uncoil, positioning 

5. Film cut in correct size, laminating, vacuum control to remove bubble

6. Packaging station: automatic loading of silica gel pad

7. Packaging station: 3 size sealing :  Aluminium foil Packaging

Speed4 pieces/minute
Mode of operationFully automatic, Touch screen manual, Industrial computer upper data management
Power supplySingle phase 220V
Air supply0.6Mpa
Equipment dimensions (Length x Width x Height)5.0m x 2.4m x 1.9m
Major components

Gear motor: CPG

Servo Stepper Motor: SANYO

Clutch, brake device: MIKI, OGURA CLUTCH

Indexer: DEX

Pneumatic components: SMC, FESTO

Linear guide: HIWIN

Gear components: NSK、NTN

Sensors: OMRON, SUNX, KEYENCE, SOWAY

Structure of equipment

Laminating devices, Roller type material loading and cutting device

Vision check system (CCD)

Index turning table, Pick and place robots

Packaging machine

Vibrating feeder device: Manufacture by Reliable Automation

Main frame and Machining components: Manufacture by Reliable Automation

Electronics components and control: IDEC, SCHNEIDER, OMRON components, integrate by Reliable Automation

CPU, Power and connector sub-control: Omron / Mitsubishi components, integrate by Reliable Automation

Control panel and electrical control: Reliable Automation

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